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Wednesday, March 17, 2010

Frame Materials


Material World

Part of my idea for this blog is to provide helpful information for people biking in Taiwan or people who are interested in biking in Taiwan, including routes and tips. I hope to discuss Taiwan related issues through bicycle metaphors and share historical, cultural and ethnographic information that can help turn the next ride into something beyond simply a route past concrete and rice fields.

Another goal is to touch upon cycling as a sport. I really didn’t care as much about professional cycling until I started spending some time in the saddle trying to improve. All of a sudden, as I evaluated my own improvement, did I gain a newfound respect and understanding for the skills of those gifted enough to make the pro-tour. The amount of guts, grit and finesse is truly worthy of respect.

Lastly, I hope to discuss hardware and all those things that make us figure out complex algorithms to justify spending NT15,000 on 100 grams less bike.

Most of all I hope the information here can be useful in some way to help make cycling in Taiwan more fun and help strengthen our community, which has a tendency to lean toward the petty elitist if we let it. Lots of folks are interested in joining and are afraid to jump in because they lack the information they need to feel good about getting a bike.

I have covered types of bikes and bike geometry, so now I should probably add something about frame materials.

The basic bicycle frame has remained largely unchanged for over 100 years. It is still, essentially, two triangles back to back, creating a diamond shape; triangles being the strongest geometric shape. And for over 100 years bicycle companies have been refining and sculpting these shapes to better take advantage of new developments in materials, production techniques and shaping to create ever better bikes… and largely to convince the consumer that somehow the newest generation is ultimately better than the last and more money needs to be thrown at the latest technology. This is what bike companies do… they sell bikes. Key word SELL. They play on our fantasies and try to convince us that the engine is fine, but with the right, high-tech chassis, we could take L'Alpe d'Huez with the best. Now, I am not a luddite. I love new tech. I just think there is a lot of marketing junk out there that we oh so want to believe. “If I only had X then I could do Y and Z.” Material is not necessarily the best way to accomplish this.

In essence… a frame builder can make a bike feel (fill in your favorite adjective) with the proper geometry and design. A carbon fiber bike can be flexy or harsh. An aluminum bike can feel smooth and forgiving. A steel bike can feel stiff and light. A titanium bike can ride like a noodle or a rocket. If the material is used with its properties in mind… it could be a great bike for anyone. The argument of “identical frames” with different materials is just silly. Anyone who’d copy a design for a steel bike with aluminum should be beaten soundly. There are some great bikes out there for almost every purpose made from each of the major materials. Just because aluminum or steel are not the material de jure, does not mean they are in any way inferior. Still, each material deserves some individual attention for what it can and can’t offer.

Carbon Fiber

“So… carbon bikes are the best… right?"

Willier Monococque Frame

Carbon fiber frames now occupy just about every position of the pro peloton. There is a very good reason for this. Carbon fiber can make some very good bikes… and bicycle companies have brought the cost of producing carbon fiber frames down to the point where the mark up at sale is often many, many times greater than cost. Bike companies know that the consumer will want whatever is under Armstrong’s ass… even if there are no tangible benefits in performance. There are lots of examples of this, like low profile forks and shorter stays.

A carbon fiber or “composite” frame is made from molding different weaves of carbon fiber molded in a matrix that can determine how the frame performs. The engineers can adjust the matrix of carbon fiber types to adjust the characteristics of a given frame. Identical frames can perform in fundamentally different ways based on the weave of the carbon fiber. Carbon fiber offers new frame shapes that could not be achieved with metal tubing. Most builders use either lugged carbon techniques, where the individual carbon fiber tubes are bonded into carbon lugs, and monocoque molding (single shell).

Look 585 lugged carbon fiber

The down side of carbon is that, although it can be light, stiff, smooth or whatever you want… carbon tubing has very poor elongation qualities and thus it can not bend, and when it fails, it fails catastrophically. There have been several instances where unseen damage led to mid-ride catastrophic failure. Another problem is in the bonding. Metal filaments are wrapped up in the carbon fiber matrix at the points of rider interface i.e. bottom bracket, headset etc… There is a potential for the bonding to separate. There are reasons why there are still no carbon fiber touring bikes that need to negotiate the worst roads under stress.

Another down side of carbon fiber is that it does not biodegrade and can’t be smelted anew. There are some programs for recycling carbon fiber components, but the scope and uses for recycled carbon fiber are limited.


Titanium

“So… carbon fiber is light and stiff and smooth, but not as dependable as titanium?”


Kish Custom Titanium

Titanium is a fantastic metal. I would like my next bike to be titanium. Titanium frames can also be crafted to perform in a variety of ways. They can be built stiff and harsh, they can be springy and forgiving. You can have a titanium frame to ride like it is on a cloud or tuned to feel more of the road.

Titanium is twice as dense as aluminum and yet 56% as dense as steel. Titanium is only half as stiff as steel and thus engineers of titanium frames must take this into account to manage the desired stiffness. When designers try to thin titanium frames out too much they run into the problem of frames getting too flexy. The real advantage of choosing a well-engineered titanium frame is that the elongation of titanium is much greater than the other metals. Titanium can have twice the elongation of steel and three times that of aluminum. Stronger steels and aluminums sacrifice even more elongation for strength.

Titanium and steel both are both great for resisting fatigue. Titanium can undergo repeated flex and the high modulus properties allow it to snap right back so that a titanium frame can feel brand new after 30 years. With carbon fiber, the jury is still out. Nobody has ridden a carbon frame long enough to test the long-term effects. We just don’t what happens after a couple dozen years. Some riders claim their carbon frames feel “dead” after a couple years of riding, or that could be just bike lust. Titanium is a proven winner for longevity.

On the down side, titanium is welded with argon gas and fabricators must be careful during the welding process or risk brittle welds. Machining is also difficult, so the price to produce high quality frames is relatively high. Another factor is the environment. Titanium takes greater energy to extract and process. Environmentally minded people may consider this a problem. Then again, a bike that lasts 30 years may make up for that over the environmental cost of buying one bike every 3 years, like the big bike corporations would like you to do.

Aluminum

“So aluminum is an obsolete frame material that will just wear out in a couple years.”

Cannondale CAAD9 Aluminum

Aluminum frames really hit the scene in the mid-80’s when Cannondale started selling their notoriously stiff frames with oversized tubes and a thickness that was overcompensating. I remember riding around on these things. Tooth chatteringly rigid.

The aluminum frames on the market are alloys, usually 6061, 7005, 7000, 7075 and others.

Aluminum is has 1/3 the density of steel, which means it is really light and yet some alloys are just as strong as steel. SO a strong, low density metal, but a low modulus, so it can be light and stiff. The oversized tubing allows for a good, light bike with plenty of stiffness. Sounds like a climber. As the diameter of the tubes increases, so does the stiffness.

Unlike titanium and steel, aluminum’s elongation isn’t as great. This means that under load, stressed enough times, aluminum will fail.


Merckx Team SC Scandium Aluminum Alloy

This does not mean aluminum frames are throwaways. Engineers design aluminum frames with these factors in mind and butt the tubing to ensure there is enough aluminum in the spots that are put under stress to take advantage of its properties. This type of well thought out engineering, shaping and design can produce an aluminum bike that can last a very long time and ride like a dream. Some of the best bikes ever produced are aluminum. It can be argued that the Merckx Team SC, scandium alloyed aluminum is one of the greats. Best of all… aluminum can be inexpensive. Why pay an unnecessary amount of money if you can get an aluminum bike that rides like a dream. Just because it is AL does not mean it is not as good as any other material.

Scandium and other alloys are often added to aluminum to achieve better results and lighter bikes. When scandium is added to 7000 series aluminum it changes the structure of the aluminum grains to be smaller and more refined. This adds strength and allows thinner tubes to be drawn for a smoother feel. It also helps strengthen the welds for frames that often rival carbon in weight.

The ecological downside is that aluminum is costly to refine and recycling is not very energy efficient.

Steel

“So steel is an ancient frame material that weighs a ton and was retired long ago except by artisans and romantics. You can’t make a fast steel bike”


Speedvagen Steel Road Bike

The obituary for steel has been written many times over the years at yet it keeps sticking around like a bad rash after a college party.

The steel crowd loves to repeat the maxim, “steel is real”. I don’t buy that it is any more real than titanium, aluminum or Swiss cheese. A lot of steel’s big proponents can come across as elitist hipsters who like to imagine their bikes forged by magic elves in the furnaces of Mordor, like a scene from some fantasy rock song of the 70’s. But there is a reason why steel has its die hards (ouch…the puns!)

Bikes have been made of steel for 100 years, and despite the age of the technology, steel has continues to evolve to remain competitive with other frame making materials. Now, a frame maker can choose from CrMo, Reynolds 851, 951, Tru Temper OX Platinum, S3, Spirit, Life, Zona etc… these are all great steel tubes with some approaching titanium’s strength to weight ratio.

Steel is more dense and therefore the same amount of material weighs much more. Despite this, steel is very stiff. Steel holds twice the stiffness of titanium. This means steel tubes can be drawn smaller to compensate for the weight.

Steels used in bike frames can hold vastly different properties and therefore each should be looked into (not here, not now).

Basically, steels have pretty good elongation numbers and can withstand a lifetime of pedaling.

Steel can be repaired, welded, and cold set. It is durable and with proper care, it can last forever. Steel can be made light and many companies still sell fast racing bikes.

Conclusion

“So, which frame material is the best?”

Despite what marketing departments will tell you… they are all great materials that each have a lot to offer and each can be designed to deliver a whole variety of characteristics. The weight differences between quality frames from each material is so insignificant to most riders it can mean as much as a 20 second difference in a hill climb, but then the next 5 hours can be a tooth-shaking, back aching hell. The best thing is to try them all as equals and choose the one that works with you. The speed and performance will not come as much from the frame materials as from how those materials are used and the geometries they are designed with. A fast climber can be smooth and does not have to be too stiff. Long stays and space for 28c tires does not make a slower bike. Comfort will not come from the frame as much as it will come from a good set of wheels.

Bike companies pull a slight of hand. They want to move bikes and they offer some good looking deals. High zoot frames with recognized names on the gruppo, but upon closer inspection the wheels are crap. In almost every complete bike… the wheels are going to be crap. Pardon my caveman metaphor, but customers are quick to get distracted by the tits and the ass… the frame and the gruppo… and don’t notice the personality, which largely comes from the wheels. Shops are aware of this and will often adjust tire pressure to provide a desired ride. The pricier bikes will ride better and smoother with proper inflation and the lower end they will over inflate to create harshness. The saddle should also be comfortable. Brooks makes nice saddles, but Selle Italia and Fizik and others are great too. Saddles are like shoes… some just don’t fit. Geometry determines the handling characteristic… and lastly… fit. If the rider doesn’t fit the bike it’ll never feel great. Speed can come as much from comfort as stiffness. If a bike is too stiff a rider can’t take advantage of the properties. I know I go slower when overinflated. This is similar to a stiff bike with short stays.

The best thing any rider can do is to get a more efficient and stronger engine. The material can often be an excuse for one's own failings in training and conditioning. It is too easy to just blame the bike.

So go don’t discriminate and try ‘em all. Find the one that sings to you. You may be surprised what works for you.

Tuesday, March 16, 2010

Tour de Taiwan Stage 4

Tour de Tai...yawn!

I passed through part of the Taichung TdT route on my bike ride to work this morning behind one of the official cars.

With Taiwan as the world's greatest bicycle producer... by volume... we are proud to host a UCI sanctioned cycling event: The Tour de Taiwan. (Don't ask me why they insisted on using the French "de"... I guess it could very well be The Tour-的 Taiwan and hence implying UCI dominion over the event as stated in the Cairo and Potsdam Declarations).

Year after year I get a little excited over the event, but honestly, each year I am disappointed by the routes they choose for the stages. I understand that the Tour de Taiwan must serve a myriad of needs and mostly must satisfy local communities (and their representative who own or exact unofficial taxes over the roadside stalls) who want to make absolutely sure the "Tour" implies tourism dollars. This is savvy politics.

Each year the Tour organizers promise to better consult the local cycling community to choose better routes, but rarely do we see the evidence in the final results.

Each Tour I have the, "I've seen things you people wouldn't believe. Attack ships on fire off the shoulder of Orion. I've watched c-beams glitter in the dark near the Tannhäuser Gate" moments. I have seen routes and places in Taiwan that would make protour cyclists feel Taiwan really is a world class destination for a UCI event. There are places that could truly demonstrate the beauty of this place and not just a tour through the old concrete boxes.

Anyone have a route they'd like to suggest for next year.

Sigh!

Maybe it is just because of the March weather.

Takashi Miyazawa won yesterday's stage 3.

David McCann of Team Giant holds the GC.

Monday, March 15, 2010

Taichung-Tunghai Night Ride: Cat Attack


I was pretty pleased with my ride tonight. I felt my stroke was strong and even and I felt my riding was more even across the board. Unfortunately, I forgot to turn on my GPS until the big hill. From occasionally glancing at my cyclometer I was mainly spinning about 14mph on the climbs and maxed out at 20mph climbing. The graph represents the ride from Dadu Shan along Xitun Rd. with a turn at Xitun Rd. and Wenxin Rd. I was doing ok jockeying through the mess on Xitun Rd. but I did have a close call with a cat.

As I was trying to sprint ahead and put some distance between myself and the traffic behind, I saw what looked like a white bag drifting across the road. In a split second the cat and I locked eyes triggering whatever a body in panic does when a cat is about to attempt a Japanese bike suicide. Visions of broken arms and hospital time spun through my head. Somehow there was no contact and I kept hammering away. The good thing about that road is that it is a great way to learn how to watch the road and choose lines to keep pace amid a pack of chaos.

When I was finally in the clear on Wenxin I had a little more space to speed up though traffic is never kind and it is easy to get boxed in or have cars slide over and slow down. Not too bad though.

Saturday, March 13, 2010

Ching Shui

A Pillar of Empire

Saturday was supposed to be a busy riding day. I woke up at 6:00am to join a ride with some local triathletes and then I was going to split off after a couple hours to do hills with Michael T. The sound of thunder and rain made the idea of a hard, fast ride at early o' clock in the morning sound un-fun, so I went back to bed with the hope that the rain would piss itself out by mid morning and I could still catch the afternoon session.

I was paranoid I'd be late and rode way too fast for a warm-up from Taichung to Tanzi. I met Michael and off we went to the mountains. Just before starting the climb, the clouds opened up and we retreated to Feng Yuan City for coffee.

When the rain stopped we headed out to the coastal town of Ching Shui instead. We took the Highway 10 out of northern Taichung County down a fast and fun descent into Ching Shui and took it from there.


Ching Shui Elementary

The Ching Shui area was formerly the home to the Papora speaking Austronesian cultural-linguistic group of indigenes. Prehistoric evidence of the Pre and Proto-Papora has been found in several parts of Taichung County. There are archaeological sites around Dadu Shan and one adjacent to the Tiger City mall. Taichung Mayor, Jason Hu, a Han-chauvinist at heart, once declared that he would move to continue development at the Tiger City site as the find was "not as significant as terra cotta warriors". Much of the site had been destroyed before scholars could file an injunction.

The Papora cultures were documented in Dutch records and Ching Shui is routinely mentioned in Dutch sources as, "Gommach", which is believed to have originally been located near Ching Shui Elementary School. Neighboring Shalu was another major village called "Salach". Each village was surrounded by several satellite villages that made for more balanced trade and resource management in the era before the Dutch organized the deer trade, which helped trigger a collapse of the traditional political economy on the indigenous Taiwan plain. Later effects of this policy would culminate in pressure for indigenes to acculturate into mainstream Taiwanese/market culture.

During the Cheng siege of Fort Zeelandia, in 1661, a Cheng garrison was stationed near Ching Shui. Soldiers from Cheng's forces started interfering in village life and molesting the local women, thus antagonizing the Papora villages, this and other forms of social tension led to several large revolts. In 1670, another revolt in the area led to the destruction of one satellite village and the wholesale slaughter of its inhabitants.

Later, in 1722, during the Qing administration over Taiwan's western frontier, Papora revolt leads Cheng commander Luo Guo Hsuan to destroy the village of Sha lu. In response, Governor Man pao ordered a boundary line constructed running North to South delineating the non-tax paying aborigines from the Han and Aborigines loyal to the Qing. The boundary of trenches and hills was meant to prohibit settlers from occupying land beyond the markers that may result in any more destabilizing Aboriginal violence.

Corridors of Imagined Communities

During the initial phases of Japanese colonial administration on Taiwan, Ching shui was one of the earliest towns in central Taiwan to be integrated into the greater imperial economy. Ching Shui is a fantastic example of the early Japanese infrastructure project as the town became a hub for moving produce and goods along the coast. Ching Shui also became one of the earliest manufacturing hubs in central Taiwan. Local weavers were recruited to produce hats and textiles in Ching Shui's industrial district. At one point Ching Shui was the largest producer of the popular straw hats the Japanese were fond of in the early 20th century. The industrial infrastructure laid by the straw hat producers provided fertile ground for other industries seeking skilled weavers; namely the sporting goods industry. Straw hats led to footwear, tennis racquets and later, in cooperation with the machine tool training many Taiwanese received during and after WWII... bicycles.

On our ride, Michael and I stopped at Ching Shui Elementary School on Guang hua and Zheng Nan roads, which was one of the earliest elementary schools in central Taiwan. It was founded in 1907, primarily for the children of Japanese industrialists, but later the children of the Taiwanese gentry were allowed to attend. This had a major impact on society asTaiwanese were, for the first time, able to be educated with the mission in mind, to help them read about and imagine their community.

Pedaling Pilgrims

We ran into the Hsin Kang to Dajia cycling event. The even is a 110km ride to follow the route the Dajia Mazu will take on her annual pilgrimage from her home in the Cheng Lang Temple in Dajia. The Mazu festival marks the traditional arrival of Spring. Although Mazu pilgrimage in nothing new to Taiwan, I have heard... ahem!... the Dajia event has become mainly a tourism juggernaut run by organized crime and local politicians to fulfill their political fortunes and fortify their local fiefdoms of gravel, construction, bid rigging, sex, drugs, weapons and betel nut. I have also been told that some of the revenue generated from these events, eventually makes its way into the coffers of a particular political party with roots in China... ahem!

Making for Mazu

We made our way out of Ching Shui back along the villages along the base of Dadu Shan. I noticed that the villages had a strange layout, like a soldier village, and Michael suggested they were more recent plains Aborigine villages. The names suggested as much. Much of the Taiwan plain is dotted with this type of village and EVERY major town was once a center of indigenous life. The villages we passed through on our way up the hill are in an area known as Fan Cheng, or "Barbarian City". These areas were probably considered indigenous until the Japanese colonial period when the ethnic markers that once delineated Aborigine from Han were eliminated only by official caveat.

We rode back to Tanzi and I sped the 8 miles home at speeds between 23(37kph) and 29mph (46kph). Another great little ride complete. For the day I only logged 50 miles (80km), but it was a really nice ride.

Rocky Huang: Cycling Taiwan Video

Support Your LBS:

Final Build

Here is a great video posted by my friend and builder Rocky Huang from T-Mosaic Cycles in Taichung.

When Rocky is not preparing for a race he usually reserves his weekends for taking customers on rides. They usually offer different rides for different levels of fitness, so nobody is excluded.

Although the big box stores like Giant and Merida offer some good deals, you don't get the same level of expertise you get when dealing with a good local bike shop. At an LBS like Rocky's, you might pay a little more, but you get service from a guy who actually knows what it is like to seriously ride a bike and shares the same passion for the sport. Often, the big corporate stores do just enough to move merchandise, but the employees do not have the saddle time it takes to understand the customer's needs. Sometimes with large corporations, excessive overhead drives the sales rather than ensuring the customer has the bike they want and need. In my own experience I have found Giant and Merida stores are great for a quick repair, but generally they are technicians of limited ability. The employees go through a short training course, like McDonalds, and then hit the sales floor. Rarely are the Giant derailleurs ever indexed properly. Visiting Rocky is more like going to a cycling councilor. I can discuss training technique, different component options, geometry, routes and resources. This is a huge advantage of the LBS.

Furthermore, supporting your LBS is a great way to support your cycling community and I hope more cyclists will go out of their way to lend these places their support. The LBS forms a center where local cyclists can meet, ride and build community awareness. They need your patronage to remain a part of your community. To favor the corporate stores is simply penny wise and pound foolish.

I would again like to thank Rocky for his expertise and help with prepping by bike on short notice when I need to ride. Best bike shop in central Taiwan.


Friday, March 12, 2010

Clipless Pedals


Time to go CLIPLESS... please!

I have seen too many riders out there who are still using grubby old athletic shoes and pushing away at old platform pedals.

Platform pedals were great when I was when I was a kid and I would just leap off my bike and let it coast down the hill into Mr. Anderson's new Berlinetta.

Time Atac

Now that cycling has become, for me, both recreation and serious exercise, the pedal becomes a serious and essential piece of equipment to get right.

I am not just bringing this up to dump on people for not looking "pro", but rather, with clipless pedals (pedals you clip a cleat into) you can deploy more muscles and take advantage of your entire stroke to get better, more efficient performance.


The perfect stroke

The most efficient pedal stroke should be, as it has been described to me, like scraping dog shit off your shoes. Nice even strokes with the foot being generally flat at the bottom stroke (or pointed up for climbing). I have seen some guys who have pointed their toes down for years, so much so, that it has changed their frame size requirements. Old habits die hard. I could only imagine how awesome they would ride with a corrected stroke.

A lot of people are afraid of being locked to the bike, but the clipless pedals essentially turn the show into the pedal. It isn't so scary with a little practice and becomes second nature. (I fell down my first time out... in front of some cute girls who happen to be there whenever I look like a total boob.)

Speedplay Zeros

For shoes in Taiwan, I made a fashion faux pas and bought SIDI mountain bike shoes for NT8000. Mountain bike shoes have a bit more tread and you can pretty much walk on the street as if you are wearing regular shoes.

Look Keo

I paired the shoed up with Crank Bros. Candy SL pedals because they have a small platform and are easy to hook in and out. They use the CB SPD style cleat. They are small and pretty universal. For roadies, a lot of guys like Speedplay Zeros, which have a huge clip that attaches to the shoe. Look Keo and Time Atac are also great pedals.

Crank Bros. Candy

No argument.... If you don't have 'em... get 'em!!!

Thursday, March 11, 2010

Cross-ing Taichung County



Exploring Farm Roads Off The #136

One reason I sought out and went through all the pain and expense of building up a CX bike was to better explore the little betel nut roads and farm trails that litter Taiwan's counties. Unfortunately, I don't get to do enough of this. For the cost of several minutes to change tires and tubes, I can go from a road bike to an off-road bike and hit the trails. This would be better if my car hadn't been stolen and I could drive out to where the trails start... rather than bike 30 miles before the ride even starts. That's the down side. Knobbies tend to be a bit softer and a couple months on the road wears them down pretty bad. For this ride I went out the Local Taichung #136 past the Bat Cave (now unfortunately called "The Bat Hole") in Taiping. Just past the gaudy, gold-painted monastery I took a left over the bridge and off into the hills to the Fairy Falls. I used to go out there to jump into the waterfall before anyone really knew about it... but word leaked out and it has since become a party spot for foreigners and Taiwanese alike. Every so often someone drowns out there and the authorities discourage jumping into the falls.



I chose my 32c Michelin Mud 2 for the front and Michelin Cyclocross Jet for the rear. These are hard to find in Taiwan and I use them sparingly. Otherwise good tires. I do wish I had switched them around for the day or went all Mud2.
The whole area is much different from when I first visited a decade ago. The through road collapsed in a mudslide and now there is no access from the other side. Huge boulders are strewn about and a giant swath of hillside is noticeably missing. The area has become a kind of defacto nature preserve. I have seen pheasant and large herons back there as well as other animals.

I surveyed the terrain and made my way in. The path was partially paved and some parts overgrown and muddy. It was glorious.


Some parts of the road had been washed out and some half-assed construction was going on to make the road passable. It wasn't so bad.


As I got further down the road the conditions got more and more iffy. huge sections were overgrown and I took a little refuge under some banana trees as it started to rain.

In some parts the road was just a narrow track of dried mud. I glided over smoothly as if it were asphalt. I could look down at the stream below and at all the waterfalls. I love river tracing, so I had to imagine how to negotiate the stream bed below.

The whole valley was pretty peaceful and quiet. The only noise came from a distant construction project and the occasional roll of thunder.




I got a pinch flat on my way out. I didn't even notice for a while. As I stopped to change my flat, I heard the sound of grunting from the bushed. As a former paperboy I immediately feared a large dog or something would burst out of the bushes. I hate big dogs like Indiana Jones hates snakes. Finally, I looked up and saw a troop of monkeys looking down at me as if they were laughing at my folly. I patched up and went home before the rains picked up again.